Hansen 40mm MD x 25mm BSPT Tapping Saddle HTSMD4025

Description

Hansen 40mm x 25mm (1 1/2″ x 1″) Tapping Saddle, MD x BSPT / HTSMD4025

Hansen Products’ range of Tapping Saddles have revolutionised the way people tee off the main pipeline.

INCLUDES: Hansen Reducing Bush 32mm x 25mm (For spare or replacement, see HTSMD4025 Reducing Bush Size for HRB3225 (32mm x 25mm)

FEATURES AND BENEFITS

• The spigot guarantees correct placement onto the pipe and security of seal.
• The hinge opens past 180° allowing fast and easy installation in any situation.
• The hinge allows the saddle to remain as one piece which prevents loss and contamination of parts in the trench.
• The custom seal with spigots guarantees correct seal placement, a visible check of correct installation with a superior seal.
• The bolt stays fixed to the body, ensuring quick and easy installation and no lost parts.
• The pilot hole in the base ensures correct hole placement.
• Designed and manufactured with extra bolt holes on the larger sized saddles for peace of mind.
• Common stainless steel M8 bolt on all sizes means only one tool required.
• Packaging has all the information required for ease of purchase i.e. pipe size & type, thread DN, hole saw size etc.
• Strong, compact design, manufactured from strong, non-corrosive, UV stabilised materials for a long life.

SPECIFICATIONS

• PRODUCT CODE: HTSMD4025
• CODE MEANING: HANSEN TAPPING SADDLE MEDIUM DENSITY
• TYPE: MD x BSPT
• SIZE: 40mm x 25mm (1 1/2″ x 1″)
• COLOUR: Black
• MAXIMUM WORKING PRESSURE: 16 Bar (1600 kPa, 235 psi) at 20ºC / Degrees Celsius.
• CHEMICAL RESISTANCE OF FAST FIT TAPPING SADDLES CHEMICAL RESISTANCE CHART
  • Please refer to the attached images for full chart of chemical resistance.
• For compatible spare or replacement seal, see HTSSEAL3 Tapping Saddle Seal Fits 40mm (1 1/2″) MDPE x 25mm (1″) BSP (Available as seperate purchase)
• For compatible spare or replacement reducing bush, see HRB3225 32mm x 25mm (1 1/4″ x 1″) Reducing Bush (Available as seperate purchase)
• DIMENSIONS (Refer to image gallery for sizing chart preview)
  • PRODUCT CODE: HTSMD4025
  • SADDLE TYPE SIZE: 40mm x 25mm (1 1/2″ x 1″)
  • PIPE TYPE: MD
  • T1 BSPT: 25mm (1″)
  • SIZE A: 50mm
  • SIZE B: 78mm
  • SIZE C: 71mm
  • SIZE D: 51mm
  • SIZE E: 13mm
  • SIZE F: 18mm
  • RECOMMENDED SPIGOT HOLE SIZE: 19mm
• FAST FIT TAPPING SADDLES MATERIALS
  • BODY: High Quality Glass Fibre Reinforced Nylon
  • BOLTS: Stainless Steel
  • SEAL: Thermoplastic Elastomer

Fast Fit Tapping Saddles are AS/NZS 4020 Approved, see certificate at Hansen Australia Website.

FITTINGS BROCHURE AND CHEAT SHEETS

• Refer to Hansen Australia Website.

HANDY TIPS AND COMMERCIAL VIDEOS

• Refer to Hansen Australia Website.

FAST FIT TAPPING SADDLE INSTALLATION INSTRUCTIONS (See full installation in image gallery or attached image)

1.) Select hole saw to fit based on what is recommended on the base of the Tapping Saddle.

2.) Use the pilot hole located on the base of the Hansen Fast Fit Tapping Saddle as a guide to start drilling, then remove the Hansen Fast Fit Tapping Saddle and complete the drilling. Clean off the burrs from the pipe to ensure a clear and clean sealing surface.

3.) Ensure the internal seal is installed. Use the small white spigots to help locate it correctly. Place the Hansen Fast Fit Tapping Saddle around the pipe using the saddle spigot to help locate it in the drilled hole.Tighten bolt.

4.) When adding additional fittings it is recommended that either a thread sealing paste or thread sealing tape be used on all threaded connections. We recommend LOCTITE 5331.

Fittings should be installed as per applicable standards and approvals for pipe and fittings. Failure to complete installation in accordance with applicable standards and approvals may void warranties
given by Hansen Products (NZ) Limited in respect to the fitting. It is recommended to follow pipe manufacturers guidelines.

Hansen Fast Fit Tapping Saddles should be installed onto Medium Density pipe that has been installed in accordance with the following standards:

• AS/NZS 2566 Part 1 and Supplement “Buried Flexible Pipelines – Structural Design” Detailed Installation and Site Pressure Testing.
• AS/NZS 2566 Part 2 “Installation”.
• AS/NZS 2033 Installation of Polyethylene Pipe Systems.

For more information on best practice installations, please refer to Hansen Australia Website.

Failure to complete installation in accordance with the above standards, may void any warranties given by Hansen Products (NZ) Limited in respect to the Fitting. It is recommended to follow pipe manufacturers guidelines.

ABOUT FAST FIT TAPPING SADDLES

• Hansen Products has been designing and manufacturing Pipe Fittings and Valves for over 60 years and now boasts an extensive and impressive range with a reputation for quality, reliability and ease of use. The winning formula that has been applied to the product range since the 1950s has ensured a loyal customer following through the generations.
• With a range of over 700 different products, loyal customers and a successful formula, Hansen Products decided to release a range of Fast Fit Tapping Saddles that would revolutionise the way people tee off the main pipeline.
• The Fast Fit Tapping Saddle has a number of features that make it the saddle of choice, such as a Custom Seal that is visible from the outside so you know instantly that the seal is in place, a Pilot Hole for easy installation, a hinge which also stays connected for fast easy one piece installation and opens past 180 degrees for tight spots, a spigot to help locate and secure it onto the pipe and best of all only one Stainless Steel M8 bolt which is fixed to the body to avoid lost parts with the same size bolt used on the entire range which means only one tool is required.
• Put all of this together and you have the solution for a fast, no hassle installation.
  With over 60 years experience in manufacturing, Hansen Products knows the importance that pipe fittings play in the performance and control of fluid delivery, flow and pressure within a pipe system. This has seen Hansen Products build a reputation for providing high performance, easy to use, innovative, simple products that provide our customers with “Best Installed Value”. All Hansen products carry the Hansen Warranty.

OTHER AVAILABLE FAST FIT TAPPING SADDLE DIMENSIONS FOR MD POLY PIPE (Available as seperate purchase)

• HTSMD6350 63mm x 50mm (2 1/2” x 2”)
• HTSMD6340 63mm x 40mm (2 1/2” x 1 1/2”)
• HTSMD6332 63mm x 32mm (2 1/2” x 1 1/4”)
• HTSMD6325 63mm x 25mm (2 1/2” x 1”)
• HTSMD6320 63mm x 20mm (2 1/2″ x 3/4″)
• HTSMD5040 50mm x 40mm (2” x 1 1/2”)
• HTSMD5032 50mm x 32mm (2” x 1 /14”)
• HTSMD5025 50mm x 25mm (2” x 1”)
• HTSMD4032 40mm x 32mm (1 1/2” x 1 1/4″)
• HTSMD4025 40mm x 25mm (1 1/2” x 1”)

FREQUENTLY ASKED QUESTIONS

• QUESTION: Can I use Hansen Fast Fit Tapping Saddles under driveways, paths and foundations?
  ANSWER: Hansen does NOT recommend the use of any Hansen Fast Fit Tapping Saddles under any driveways, paths or foundations

• QUESTION: Is one bolt enough to hold the Hansen Fast Fit Tapping Saddle securely?
  ANSWER: Yes, under normal circumstances one bolt is sufficient but in larger sized saddles there is an additional two (2) holes you can bolt for peace of mind.

• QUESTION: Often it is hard to know if the seal is in place or if the saddle has moved on the pipe making it impossible to seal. Will the Hansen Fast Fit Tapping Saddle fix this problem?
  ANSWER: The Hansen Fast Fit Tapping Saddle covers this in two ways, firstly the spigot stops the possibility of the saddle moving past the hole in the pipe and secondly with the easy to view custom seal spigots you can see at a glance that the seal is in place.

• QUESTION: The biggest problem installing saddles is losing parts when working in a trench, especially without much room to move, will Hansen Fast Fit Tapping Saddle fix this problem?
  ANSWER: Yes, because the Hansen Fast Fit Tapping Saddle has a hinge and the bolt is fixed, which means you only need two hands to install the Hansen Fast Fit Tapping Saddle.

• QUESTION: What size hole saw will I need to use when installing the Hansen Fast Fit Tapping Saddle?
  ANSWER: The hole saw size information is marked on the Hansen Fast Fit Tapping Saddle body. One easy way to test the size is to test that the hole saw fits over the spigot but inside the seal area.

• QUESTION: Will the hinge allow the Hansen Fast Fit Tapping Saddle to open wide enough to place around the pipe when working in confined spaces?
  ANSWER: Yes, you will find the Hansen Fast Fit Tapping Saddle easy to install in confined spaces because the hinge opens past 180 degrees without losing the hinged connection.